Injection bonding of magnetic components is a well-known
process which gives many benefits in cost savings and reliability. One of the
most important applications of injection
bonding is the manufacturing of iron products, such as stainless steel, in
large quantities. This method is also used to create nonferrous alloys such as
aluminum and copper. The following article describes in detail the different
ways in which injection bonding can be used to create components and pieces.
The production of aluminum alloys using iron components
has been a challenge for many years, but advances in technology have made the
task much easier. For many years, producers have tried to create a strong
connection between aluminum and injection bonded
magnet material, but this has proved difficult because of the strong
attraction between the magnetic materials. Today, it is possible to create a
strong attraction between a piece of metal and a piece of steel or iron using a
special type of welding called fusion welding. In this process, an excess iron
ore is used as filler in a welding gun, and the combination of the two elements
creates the strong magnetic bond between the metal and the filler.
Many industries are turning to this new technology to
help create strong components that are lighter in weight, stronger and more
durable than other materials available on the market. The magnets are a
precious metallic ingredient which helps to hold together pieces of metal all
over the world. By using fusion welds, the alloys created from this method are
more likely to resist corrosion and rusting. Therefore, the industry is finding
that these new alloys are ideal for use in a wide range of applications.
Iron and nickel alloys are popular components because
they are highly flexible, extremely hard wearing and extremely powerful. A
popular application of these alloys is in aerospace applications where the
strength and durability of the metallic component is essential. As an example,
nickel alloys are being used in the construction of wings, landing gears and
stabilizers for commercial aircraft. As the technology advances, the use of
this alloy is also beginning to be seen in the automotive industry. Because the
metal is so strong and durable, it is replacing traditional metal parts in many
car components.
The auto industry has been one area that has taken the
most interest in this new welding technique due to the need for light weight
construction, high strength and the ability to work with a wide variety of
metal alloys. In addition, the industry has found that the properties of this
metal make it easy to machine using MIG or AC machine options, making it
possible to produce a host of different types of components. Because of these
properties, it is not only in the automobile industry that this metal is
gaining attention but is rapidly becoming the welding choice for many other
industries.
One of the biggest attractions of this new technology,
besides its great potential applications, is the fact that the material is
entirely self-contained. It is chemically inert so does not alter during the
welding process, which means no additives are needed to prevent it from being
damaged by carbon monoxide, moisture, or other hazards common to other metals.
This makes it the perfect choice for both the professional industry and the
do-it-yourself who would like to utilize this new technology for their
welding needs. For more information on this exciting welding method, contact a
company that offers this service.
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